Air India Boeing 787 Technical Defects Investigation
India's civil aviation regulator initiated enforcement proceedings against Air India on February 24, 2026, due to a fourfold increase in technical defects across its Boeing 787 fleet, reaching 1.09 defects per 1,000 flights in January 2026. As of February 21, 2026, the regulator cleared the design of fuel control switches on Boeing 787 Dreamliners, ruling out a systemic defect after investigating an Air India flight grounded in Bengaluru. This action followed an incident on February 2, 2026, when a pilot reported a defect with a fuel control switch on a Boeing 787-8, leading to its grounding and a fleet-wide inspection by Air India. Boeing confirmed contact with Air India to support their review of the matter.
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13 updates
2026
13 updatesIndia's civil aviation regulator has initiated enforcement proceedings against Air India following a substantial increase in technical defects across its Boeing 787 fleet. In January 2026, the airline reported 1.09 technical defects per 1,000 flights, a fourfold increase from the previous month, with overall technical incidents reaching a 14-month high. This action comes after a specific incident involving a potential fuel control switch defect led to an aircraft grounding.
India's civil aviation regulator has cleared the design of fuel control switches on Boeing 787 Dreamliners, ruling out a systemic defect. This decision concludes the investigation into the Air India flight that was grounded in Bengaluru after a pilot reported an issue with a fuel control switch during a flight from London.
Air India is investigating whether its crew followed all required procedures after a Boeing aircraft departed from London with a potential fuel-switch defect before being grounded in India. Britain's aviation watchdog has requested a comprehensive root-cause analysis and a preventative plan.
India's aviation regulator is advising Air India to circulate recommended Boeing procedures for operating fuel cut-off switches on the 787. This follows concerns raised by the crew during a London Heathrow-Bengaluru service on February 1st, where the crew observed that one of the fuel-control switches did not operate correctly. The regulator's advice is a new step in addressing the potential defect.
via flightglobal.com
The DGCA advised Air India to reinforce Boeing-recommended procedures for the operation of the fuel 'CUT OFF' switch to its crew members.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
Boeing confirmed it was in contact with Air India and supporting their review of the matter concerning the fuel control switch defect.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
Air India initiated a precautionary fleet-wide inspection of fuel control switches on its Boeing 787-8 Dreamliner fleet. The airline stated that engineering had escalated the matter to Boeing for priority evaluation and that the impacted Fuel Control Switch module would be sent to the OEM for further checks.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
The DGCA stated that the fuel control switches on the grounded aircraft were checked and found to be satisfactory, with no abnormal engine parameters observed during the flight. The regulator also noted that Boeing had confirmed the switches' pull-to-unlock force was within limits.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
Air India grounded a Boeing 787-8 aircraft on February 2, 2026, after a pilot reported a defect with the left engine's fuel control switch. The switch reportedly failed to remain locked in the 'RUN' position during engine start-up, moving towards 'CUTOFF', a malfunction that could lead to inadvertent engine shutdown. This issue is concerning as it mirrors a risk previously identified in relation to a past crash.
Air India has grounded one of its Boeing 787-8 Dreamliner aircraft after a pilot reported that a fuel cut-off switch failed to remain in the RUN position and moved towards CUTOFF. The incident occurred as the aircraft was preparing to depart from London Heathrow Airport bound for Bengaluru. The airline has initiated a precautionary fleet-wide inspection.
via airlineratings.com·economictimes.indiatimes.com·thehindu.com·iadb.in
Air India confirmed that the aircraft involved in the February 1 incident was grounded in Bengaluru after landing. The airline informed Boeing and India's Directorate General of Civil Aviation (DGCA) about the reported defect.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
An Air India Boeing 787-8 Dreamliner (AI132) operating from London to Bengaluru experienced an issue during engine start-up where the left fuel control switch reportedly slipped from the 'RUN' to 'CUTOFF' position and did not lock. The issue was resolved on the third attempt, and the flight proceeded to Bengaluru.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
A source indicated that the AAIB investigation into the Air India Flight 171 crash was examining various aspects, including technical, operational, organizational, and human factors, with nothing ruled out. The probe was reportedly leaning towards deliberate pilot action as a possible cause.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
2025
2 updates
2025
2 updatesIndia's Aircraft Accident Investigation Bureau (AAIB) released a preliminary report on the Air India Flight 171 crash, stating that fuel supply to both engines was cut off within a second of takeoff.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
Air India Flight 171, a Boeing 787-8 Dreamliner, crashed shortly after takeoff from Ahmedabad, India, killing 241 of the 242 people on board, plus 19 on the ground. The preliminary investigation indicated that the fuel-control switches in the cockpit moved from the 'run' to the 'cutoff' position, causing both engines to shut down.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
2018
1 update
2018
1 updateThe US Federal Aviation Administration (FAA) issued a Safety Alert for Operators (SAIB NM-18-33) warning that certain fuel control switches, including those on Boeing 787s, could malfunction, increasing the risk of accidental engine shutdown.
via aljazeera.com·en.wikipedia.org·britannica.com·thehindu.com·m.rediff.com
2025
Story began · 9 months ago